|
|
Item Posts
Sort Order
|
|
|
2001 Sportsman clutch engaging too soon? Extremely difficult to shift
|
Allred
New User
| Posts: 1
| Joined: 07/09
Posted: 07/02/09 06:41 PM
|
|
For the second time, my 2001 Sportsman 500 with 1300 miles total, is becoming very difficult to shift from from neutral to/from hi, low or reverse when the motor is running at normal idle speed. When I do "jam" it into gear, the bike begins to move immediatly. Using the brakes to keep it from moving, slows the motor to such a slow speed that it dies. When the motor is off, shifting is easy. I think the clutch is not dis-engaging (again)
When this happened the first time, the local shop said the drive clutch halves had grooves worn in them. They replaced the whole drive clutch, $420 plus Labor, ouch! They told me to use low gear more often, to prevent the belt from wearing a groove in the clutch halves when the motor is pulling a heavy load, such as driving onto a trailer, or up a steep incline. I tried to follow their advise, but now, 300 or so miles later, the same problems are returning. If I start the motor, I can't shift in or out of gear. If I start in gear, the bike wants to move even at low idle speed. It is VERY difficult to shift when the motor is running. If I brake to keep from moving the motor dies.
Has anyone heard of the "grooved clutch surfaces" problem. Is there something else I shouldl try? Are Polaris PVT clutches really so easy to wear out?
Thanks, I hope to not have do another $400 plus labor repair!
Thanks,
Allred
|
|
|
|
ATOMANT
New User
| Posts: 43
| Joined: 06/09
Posted: 07/04/09 06:51 PM
|
|
You need to remove the clutch cover and watch whats happening. If the whole clutch is new then that cant be the problem. Perhaps its a broken motor mount causing a misalignment. Also make sure you have the correct belt installed.
|
|
|
|
|
|
|
|
|