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Posted: 11/26/08 09:28 AM
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I recently bought a 1997 Yamaha Big Bear. The electric start wasn't working. I found out that the starter clutch was shot. I drained the oil and quite a few metal shavings were in it. Once I saw this I flushed motor oil and gasoline through the engine until metal was no longer coming out. Since then I have changed the oil every five hours or so of operation. I still get fine metal shavings in the oil filter, although less each time. The motor still starts, runs and idles fine, but i'm starting to see a bit of smoke at start-up.
My plan is to perform a top-end rebuild and change out the starter clutch simultaneously. While the engine is opened up to perform these tasks I will thoroughly flush it out with gasoline and oil and compressed air.
I'm a novice at this kind of engine work so I'd like to avoid a complete rebuild?
Questions:
1: Will this plan do an adequate job of removing contaminates from the engine? If not, what would you advise?
2: Are there specific things I can check for damage while I have the engine opened up this much?
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